China high quality Stainless Steel Alloy Steel OEM Accepted Forged Axle electric rear axle kit

Product Description

Common materials: Stainless steel: ASTM, A182, F304/304L, F316/316L, F316H, F310, F321, JB4728-2000, OCR18Ni10Ti, JB4728-2000, OCR17NI12Mo2, 2205, 2507, 2103, 904L, 254SMD, 604LN, 314SMD , 1CR13, 2cr13, 3cr13, 4cr13, 321, 302, W1813N, W2014N, W2018N, W2571N, P550, Cr18Mn18N and other forgings. Heat-resistant steel: 12CrlMoVG, P11, P22, P91, P92, F92, InconeI740H, CCA617, Sanicro25 alloy and other forgings Bearing steel: G20CrNiMoA, G2CrNi2MoA, G20Cr2Ni4, GCr15, GCr15SiMn, GCr15SiMo, GCr18Mo, M50, M50NiL, CSS-F42L, Cronidur30 Forgings gear steel: 42CrMo, 20CrNi2Mo, 34CrNi3Mo, 40CrNiMo, 20CrMnMo, 35CrMo, 18CrNiMo7-6 and other forgings.

Company Profile

DHDZ China are manufacturer of the High Quality Steel Flanges and Forgings based on different standards: ASME, JIS, BS, ISO, DIN, EN, SABs etc.   
Flanges covers Weld Neck, Slip On,  Threaded, Lap Joint, Socket Weld, Blind, Orifice, Loose, Plate, Oval, Wind Power Flange, Tube Sheet, other Customized Flanges.     

Forgings covers Blocks, Disks, Rings, Cylinders, Shafts, Tubes, Bars, other Customized forgings, etc..     

Main Mateirals: Carbon Steel, Stainless Steel and Alloy steels;  

International Standards: ASME, JIS, DIN, GB, BS, EN, AS, SABS, etc.    

Standardization and Customization are both our advantages.    

 

Certificate: ISO system, PED certificates, TUV certified.     

Nearly 20 years experience;   

clients from more than 15 Countries in EU, USA, Gulf area, UK, South America, AU, Asia, etc..    

We will do our best to support you no matter big or small you are!  

 

Product Parameters

 

Name:   Disc
  Raw material:   carbon/stainless/alloy steel
  Min size:   Ø90x20mm
  Max size:   Ø3500x100mm
 Min weight:  0.50kg
 Max weight:   10000kg
Heat treatment:   Normalize/Quench/tempering

 

 

   Production process: 


Packages:

 Quality Certificates: 

Machineries and testing equipments

Our Team: 

ZheJiang Xihu (West Lake) Dis. Huang Forging Company Ltd., is a medium-size company in the forging industry, and the major products are forgeable pieces and flanges.
With 20 years of manufacturing experience, our factory now covers an area of 16, 000 square meters, employing more than 200 staff, including 4 senior engineers, 6 engineers, 30 technicians and 12 inspection specialists. With advanced technology, world-class craftsmanship and a complete range of inspection methods, we can produce any products smaller than 5, 000 mm in diameter and lighter than 30, 000 kg in weight in 1 completion. Having signed long-tem purchasing contracts with major steel and iron factories in China such as Bao Steel, Tai Steel, Capital Steel and others, our company can guarantee the quality of raw materials, with a comprehensive operational chains of material soucing, forging, heat treatment, machine tooling, quality inspection, mechanical typing, and packaging. Our equipment and technologies are also constantly upgrading.
1. We can manufacture all kinds of forging part for various use.
2. Competitive price and superior quality are waiting for you
Our mainquipment includes a piece of 5 ton free forging hammer, a piece of 3 ton forging hammer, a piece of 8000 ton pressure machine, 5 pieces of 1000 ton friction press, a piece of 8 ton die hammer with medium frequency induction heating, 50 pieces of machining equipment. Over 10 pieces of heat treatment well type and champer type electric furnace. Being CZPT to complete product normalizing annealing and hardening and tempering. The test equipment 13 complete with physial and chemical laboratory optical microscope supersonic wave nondestructive flaw detection and maganaflux being CZPT to do mechanical test metallurgical phase picture, electronic infrared temperature measurement meter and hardness meter
1.Forged SHAFT,forged RING;forged BLOCK;forged FLANGE .

P ipe sheet,gear ring,slewing bearing ring…most of forging parts .

Forged steel flanges /carbon steel flanges/stainless steel flanges.

2. Material: 4130, 4140, 4317, 4142, 4340, UNS440, 34CrNi3Mo, 25Cr2Ni4MOV, 18CrNiMo5, 30CrMo, 9Cr2Mo, 9Cr2W, 9Cr3Mo, 60CrMoV etc.

3. Dual certified to ASME/ASTM SA/A182 and EN15712-5 or DIN17440 

4. PED-AD 2000-Merkblatt W0

 Name:   Shaft;axle;bar
  Raw material:   carbon/stainless/alloy steel
  Min size:    Ø30x50mm
  Max size:   Ø1000x5000mm
 Min weight:  0.30kg
 Max weight:   20000kg
Heat treatment:   Normalize/Quench/tempering

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Load: Central Spindle
Stiffness & Flexibility: Stiffness / Rigid Axle
Axis Shape: Straight Shaft
Shaft Shape: Real Axis
Transport Package: Plywood Case/Brandrith
Specification: TUV
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

axle

What are the safety considerations when working with axles, especially during repairs?

Working with axles, especially during repairs, requires careful attention to safety to prevent accidents and injuries. Here are some important safety considerations to keep in mind when working with axles:

1. Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment, including safety goggles, gloves, and steel-toed boots. PPE helps protect against potential hazards such as flying debris, sharp edges, and accidental contact with heavy components.

2. Vehicle Stability:

Ensure that the vehicle is on a stable and level surface before working on the axles. Engage the parking brake and use wheel chocks to prevent unintended vehicle movement. The stability of the vehicle is crucial to maintain a safe working environment.

3. Lifting and Support:

Use proper lifting equipment, such as hydraulic jacks or vehicle lifts, to raise the vehicle safely. Follow the manufacturer’s guidelines for lifting points and weight capacities. Once the vehicle is lifted, support it securely with jack stands or other appropriate supports to prevent it from falling or shifting during repairs.

4. Lockout/Tagout:

If the repair work involves disconnecting or removing any electrical or mechanical components that could cause the axle or wheels to move, follow lockout/tagout procedures. This involves locking and tagging out the power source, so it cannot be accidentally energized while work is being performed.

5. Proper Tools and Equipment:

Use the correct tools and equipment for the job. Using improper tools or makeshift methods can lead to accidents and damage to the axle or surrounding components. Follow the manufacturer’s instructions and recommended procedures for disassembling, repairing, and reassembling the axle.

6. Proper Torque and Tightening:

When reassembling the axle components, use a torque wrench to ensure that fasteners are tightened to the manufacturer’s specifications. Over-tightening or under-tightening can lead to component failure or damage. Follow the recommended torque values provided by the vehicle manufacturer.

7. Safe Handling of Heavy Components:

Axle components can be heavy and cumbersome. Use appropriate lifting techniques and equipment, such as hoists or lifting straps, to safely handle heavy axle parts. Avoid lifting heavy components alone whenever possible and ask for assistance when needed.

8. Proper Disposal of Fluids and Waste:

If the repair involves draining fluids from the axle, such as differential oil, ensure proper disposal according to local regulations. Use appropriate containers to collect and store fluids and dispose of them at authorized collection points.

9. Training and Experience:

Working with axles requires knowledge and experience. If you are unfamiliar with axle repairs, consider seeking assistance from a qualified mechanic or technician who has the necessary training and expertise. If you decide to perform the repairs yourself, ensure that you have the appropriate knowledge and skills to carry out the task safely.

By following these safety considerations, you can help minimize the risk of accidents, injuries, and damage when working with axles, ensuring a safe working environment for yourself and others involved in the repair process.

axle

Where can I purchase high-quality replacement axles for my make and model of vehicle?

When it comes to purchasing high-quality replacement axles for your specific make and model of vehicle, there are several reliable sources you can consider. Here are some options:

  1. Authorized Dealerships:
  2. Authorized dealerships of your vehicle’s manufacturer are a trustworthy option for purchasing replacement axles. They offer genuine parts that are specifically designed and engineered for your make and model. Contact your local dealership’s parts department to inquire about the availability of replacement axles.

  3. Independent Auto Parts Stores:
  4. Independent auto parts stores often carry a wide range of replacement axles from reputable manufacturers. These stores typically have knowledgeable staff who can help you identify the correct axle for your vehicle. Examples of popular auto parts stores include AutoZone, Advance Auto Parts, and O’Reilly Auto Parts.

  5. Online Retailers:
  6. Online retailers provide a convenient way to browse and purchase replacement axles from the comfort of your home. Websites such as Amazon, eBay, and RockAuto offer extensive selections of axles for various vehicle makes and models. Be sure to verify the compatibility of the axles with your specific vehicle before making a purchase.

  7. Specialty Performance Retailers:
  8. If you are looking for high-performance or upgraded axles, specialty performance retailers may be the way to go. These retailers cater to enthusiasts and offer axles that are designed to handle increased power, torque, or off-road demands. Examples of specialty performance retailers include Summit Racing, Jegs, and 4 Wheel Parts.

  9. Local Salvage Yards:
  10. Salvage yards, also known as junkyards or auto recyclers, can be a cost-effective option for finding used axles in good condition. Some salvage yards have an inventory system that allows you to search for specific parts based on your vehicle’s make and model. It’s important to thoroughly inspect used axles before purchase to ensure they meet your requirements.

  11. Vehicle Manufacturer’s Online Parts Store:
  12. Many vehicle manufacturers have their own online parts stores where you can directly purchase genuine replacement parts, including axles. These online stores provide the assurance of authenticity and compatibility with your specific make and model. Visit the official website of your vehicle’s manufacturer and look for their parts store section.

When purchasing replacement axles, it’s important to prioritize quality and ensure that the parts meet or exceed the original equipment specifications. Consider factors such as warranty coverage, customer reviews, and the reputation of the manufacturer or retailer. Additionally, consult with knowledgeable professionals or refer to your vehicle’s owner’s manual for specific axle specifications and recommendations.

axle

How do solid axles differ from independent axles in terms of performance?

When comparing solid axles and independent axles in terms of performance, there are several key differences to consider. Both types of axles have their advantages and disadvantages, and their suitability depends on the specific application and desired performance characteristics. Here’s a comparison of solid axles and independent axles:

Aspect Solid Axles Independent Axles
Load-Bearing Capability Solid axles have high load-bearing capability due to their robust and sturdy construction. They can handle heavy loads and provide excellent stability, making them suitable for off-road vehicles, heavy-duty trucks, and towing applications. Independent axles typically have lower load-bearing capability compared to solid axles. They are designed for lighter loads and offer improved ride comfort and handling characteristics. They are commonly used in passenger cars, sports cars, and vehicles with a focus on maneuverability and road performance.
Wheel Articulation Solid axles have limited wheel articulation due to their connected and rigid design. This can result in reduced traction and compromised wheel contact with the ground on uneven terrain. However, solid axles provide excellent traction in situations where the weight distribution on all wheels needs to be maintained, such as in off-road or rock-crawling applications. Independent axles offer greater wheel articulation as each wheel can move independently of the others. This allows the wheels to better conform to uneven terrain, maximizing traction and maintaining contact with the ground. Independent axles provide improved off-road capability, enhanced handling, and better ride comfort.
Ride Comfort Due to their rigid design, solid axles generally provide a stiffer and less compliant ride compared to independent axles. They transmit more road shocks and vibrations to the vehicle’s occupants, resulting in a rougher ride quality. Independent axles are known for providing better ride comfort. Each wheel can react independently to road imperfections, absorbing shocks and vibrations more effectively. This leads to a smoother and more comfortable ride, particularly on paved roads and surfaces with minor irregularities.
Handling and Stability Solid axles offer excellent stability due to their connected nature. They provide better resistance to lateral forces, making them suitable for high-speed stability and towing applications. However, the rigid axle design can limit overall handling and maneuverability, particularly in tight corners or during quick direction changes. Independent axles generally offer improved handling and maneuverability. Each wheel can react independently to steering inputs, allowing for better cornering performance and agility. Independent axles are commonly found in vehicles where precise handling and responsive steering are desired, such as sports cars and performance-oriented vehicles.
Maintenance and Repair Solid axles are relatively simpler in design and have fewer moving parts, making them easier to maintain and repair. They are often more resistant to damage and require less frequent servicing. However, if a component within the axle assembly fails, the entire axle may need to be replaced. Independent axles are typically more complex in design and have multiple moving parts, such as control arms, CV joints, or bearings. This complexity can result in higher maintenance and repair costs. However, if a failure occurs, only the affected component needs to be replaced, reducing repair expenses compared to replacing the entire axle.

It’s important to note that advancements in suspension and axle technologies have resulted in various hybrid systems that combine features of solid and independent axles. These systems aim to provide a balance between load-bearing capability, wheel articulation, ride comfort, and handling performance based on specific application requirements.

In summary, solid axles excel in load-bearing capability, stability, and durability, making them suitable for heavy-duty applications and off-road conditions. Independent axles offer improved ride comfort, better wheel articulation, enhanced handling, and maneuverability, making them suitable for passenger cars and vehicles focused on road performance. The choice between solid axles and independent axles depends on the specific needs and priorities of the vehicle or machinery.

China high quality Stainless Steel Alloy Steel OEM Accepted Forged Axle   electric rear axle kitChina high quality Stainless Steel Alloy Steel OEM Accepted Forged Axle   electric rear axle kit
editor by CX 2024-04-03